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HOME | AUTOCLAVES | CONTACT US | |
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A U T O C L A V E F O R A C R Y L I Z A T I O N | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
R & D PRODUCT FOR RUBBER INDUSTRY Incorporating Indigenously Developed Technological Invention for completely Eliminating Water Hammering Model: AUTOCLAVE_RND Reproduces Ageing condition in fast motion Application: Suitable for rubber compound. Used on samples for studying: 1. Temperature and Humidity ageing at different time and temperature. 2. Accelerated ageing gives idea about the characteristics which lead to withhold in particular environment and for how long. Salient Features: ð Fully Automatic Programmable ð Chamber Type / Size: Vertical / As per Custom Requirement ð Recommended Capacities: 50, 75, 90 Liters. Larger capacities can be manufactured. ð Temp. Range 100O to 150O C. Time 00 To 144 Hrs. (or As Per Custom Specs) ð Rigorous Temp Control: +/- 2o C throughout the process. ð 2 Line LCD For Display of Messages And Faults. ð Fully Stainless Steel Double Walled With Chamber And Jacket of SS 304 And Ceramic wool Insulation In-Between. ð SS 304 Boiler Tank and Control Box ð On line Auto Water Filling with Zero Water Hammering. The process is not disrupted. ð Vacuum Breaker, Pressure Gauge And Spring Loaded Safety Valve. M. S. Powder Coated Tubular Stand. ð Condensate Line ð “S” CLASS, Power Failure Memory. Self Diagnostic Software. Password Protection & Reporting. Specifications: Operating Voltage: 230 VAC, 1 Ø or 415 VAC, 50 Hz, 3Ø Power Rating: Heater: 6 K Watt or Depending upon size. Control: 50 Watt Water Filling: Auto On-line without disrupting process Water Removal: Manual Condensate Line Steam Trap of ½” BSP or larger connection Indication on Display: Last Program Successfully Run * Set/Actual Temp (o C) & Time (Hrs) * Process Alerts * Process Over * Process Report * Water Cut off Indication * Water Re-fill stages Charge Types Rubber Compound Air Removal by Pressure Pulses (“S” Class) Pressure Pulses 1 Pneumatic Test Pressure 1.5 Times Max Operating Pressure Max Operating Pressure 2.1 Barg Reporting Total Time Taken * No. of Power Failures OPTIONAL: (AT EXTRA COST) ð 4 Line LCD in lieu of 2 Line LCD ð MOC: SS 316 In Lieu of SS 304 for Chamber and Boiler ð Digital Display of Pressure In Lieu of Needle Gauge. ð Connectivity to PC / SCADA operation ð Logging: 80 Column Dot Matrix Printer Logs Temperature / Pressure (Vacuum) data at interval of 1 minute from Process Start to Process End. This allows Analysis of the Process. Saves Log till next cycle run. ð Authorization & Detailed Reporting: User Authorization; Date & Time Edit By Admin Password Detailed Reporting And Saving Data of Last 5 Batch Runs Option To View Or Print Report From Start Menu. Optional Printing 80 Col Dot Matrix Printer if Logging Opted for. Else Mini Thermal Printer Parameters Reported: Operator Id * Date & Time Of Batch Start * Cycle: Wet Or Wet & Dry * Sterilization Temperature * Sterilization Time * Temperature At Different Pressure Pulses * No. Of Power Failures * Process Time Taken * Power Consumed During The Process * Process Result: Success, Aborted(User Stopped) Or Unsuccessful Due To Process Failure With Fault Indication. Can also Generate Report for Customized Parameters in Custom Format. ð Indicative Report Format (if Logging opted for)
END OF REPORT ð Note: This is summary report of last 5 cycle runs saved in the controller. This can be retrieved and printed from Main Menu
PROCESS LOG
OTHER DETAILS
END OF REPORT ð Notes: The above format can change based on printer’s programming code lines Batch No. is assigned from 1 to 255 and revolves to 1 after 255. Design & Specifications Subject to Change without Notice
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