AUTOCLAVE –HORIZONTAL CYLINDRICAL | AUTOCLAVES | ACRYLISER | ISO 9001-2000
  

HOMEAUTOCLAVES  CONTACT US

                                                                                                                                   

A U T O C L A V E   –   H O R I Z O N T A L   C Y L I N D R I C A L                                                                                                            Download Brochure pdf

A U T O C L A V E – HORIZONTAL CYLINDRICAL

 

 

 Model: autoclave_HC

(Order Code on Last Page) 

Available in Types

Class

“S”

“B”

Air Removal

Pressure Pulse

Vacuum

No. of programs

1

6

1

6

Salient Features:

Ø  Fully Automatic Programmable 

Ø  Size: Custom.

Ø  Recommended size: 24” Ø x 36” Deep  

Ø  Temp. Range 120O to 138O C. Time 00 To 59 Mins.  (or As Per Custom Specs)

Ø  2 Line CLCD For Display of Messages And Faults.

Ø  Fully Stainless Steel Double / Triple Walled With Chamber And Jacket of SS 304 / SS 316 And Ceramic wool Insulation In-Between.

Ø  SS 304 Boiler Tank

Ø  M.S. Powder Coated Tubular Stand & Controller Housing

Ø  Vacuum Breaker, Pressure Gauge And Spring Loaded Safety Valve.  M. S. Powder Coated Tubular Stand.

Ø  Condensate Line

Ø  “S” or “B” CLASS, Single or Multi Program(s), Power Failure Memory. Self Diagnostic Software. Password Protection & Reporting.

Specifications:

Operating Voltage:                                            230 VAC, 1 Ø or 415 VAC, 50 Hz, 3Ø

Power Rating:   Heater:                                     9 KWatt or Depending upon size.

                        Control:                                    50 Watt

No. of Programs:                                              One or Six as per customer choice

Water Filling & Removal:                                   Manual

Condensate Line                                               Steam Trap of ½” BSP or larger connection

Indication on Display:                                        Last Program Successfully Run * Set/Actual Temp

                                                                       Deg. C * Set /Act Time Mins * Process Alerts *

                                                                       Process Over * Water Level * Process Report

Sterilizable Instrument Types                             Unwrapped Solid, Wrapped Porous Hollow

Air Removal by                                                 Pressure Pulses (“S” Class) or Vacuum (“B” Class)

Pre – Vacuum   For “B” Class                            User Selectable

Process Vacuum / Pulses for B / S class           Programmable (1 to 3)

Pneumatic Test Pressure                                  1.5 Times Max Operating Pressure

Max Operating Pressure                                    2.1 Barg

Reporting                                                         Total Time Taken * No. of Power Failures

PROGRAM DETAILS FOR 6 PROGRAM UNIT 

Prog. No.

Prog. Name

Proc Vacuum / Pulses

Ster. Temp

Deg C

Ster Time

Mins

Final Vacuum / Pulse Time

Mins

1

Universal

3

126

7

14

2

Quick B

3

134

7

7

3

Quick S

2

126

7

7

4

Gentle

1

121

15

14

5

Prion

3

134

18

14

6

Custom*

Programmable

(2)

Programmable

(121)

Programmable

(16)

Programmab

* Values in Parenthesis are Default Values. These can be programmed in Edit Mode.

OPTIONAL: (AT EXTRA COST) 

ð  4 Line LCD in lieu of 2 Line LCD

ð  MOC: SS 316 In Lieu of SS 304 for Chamber and Boiler

ð  Auto Water Filling with Cut off & Indication For Low Water Level.

ð  Electronic Door Lock: When Process Is ON, Door Cannot Be Opened

ð  Port for Inserting Multiple Sensors For Validation 

ð  S. S. Stand In Lieu of M. S. Powder Coated Stand

ð  Digital Display of Pressure In Lieu of Needle Gauge.

ð  Validation Port for inserting 8 to 10 Sensors for Temperature Mapping

ð  User Authorization By Admin Password

ð  Connectivity to PC / SCADA operation

ð  Water Quality Check 

ð  Pre Vacuum System:

Vacuum pump. User selectable Pre-Sterilization Vacuum.  Pre-Drying Vacuum.  

ð  Drying Cycle:  Heat Based or Vacuum Based

·         Heat Based Drying :

Drying Heater.

Programmable Temp Range Room Temp To 199oc. Time: 00 To 59 Mins

Permits only Wet Cycle or Wet & Dry Both With Automatic Change Over.

Separate Drying Cycle For Wrapped And Un-Wrapped Loads

·         Vacuum Based Drying:

Vacuum Pump

 “B” Class Sterilization

User Selectable Pre-Vacuum & Programmable Process Vacuum: 1 to 3

Deep Vacuum Drying Removes Moisture  

ð  Logging:

80 Column Dot Matrix Printer

Logs Temperature / Pressure (Vacuum) data at interval of 1 minute from Process Start to Process End. This allows Analysis of the Process. Saves Log till next cycle run. 

ð  Authorization & Detailed Reporting:

User Authorization; Date & Time Edit By Admin Password

Detailed Reporting And Saving Data of Last 5 Batch Runs

Option To View Or Print Report From Start Menu.

Optional Printing

80 Col Dot Matrix Printer if Logging Opted for. Else Mini Thermal Printer

·         Parameters Reported:

Operator Id * Date & Time Of Batch Start * Cycle: Wet Or  Wet & Dry * Sterilization Temperature * Sterilization Time * Temperature At Different Pressure Pulses * No. Of Power Failures * Process Time Taken * Power Consumed During The Process * Process Result: Success, Aborted(User Stopped) Or Unsuccessful Due To Process Failure With Fault Indication.

Can also Generate Report for Customized Parameters in Custom Format.

   ð  Indicative Report Format (if Logging opted for)

COMPANY’S NAME

 

 

STERILIZATION REPORT

On Line Report

 

Batch No.

 

Sterilization Temp o C

 

Date

 

Sterilization Time (Mins)

 

Operator Id

 

Pre Vacuum?

 

Time Start

 

No. of Vacuums

 

PROCESS LOG 

TIME STAMP

Temperature o C

Pressure psia

Pressure (psig) / Vacuum (Torr)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 OTHER DETAILS 

Vacuum No.

Temperature o C / Vacuum (psia)

No. of Power Failures

 

1

 

End Time / Date

 

2

 

Power Consumed KWhr

 

3

 

Process Result

 

Pre Vacuum

 

Process Fault, if any

 

 END OF REPORT 

ð  Notes: The above format can change based on printer’s programming code lines

                                                                                Batch No. is assigned from 1 to 255 and revolves to 1 after 255.

 

COMPANY’S NAME

 

 

SUMMARY REPORT

Saved Report

 

Batch No.

 

Sterilization Temp o C

 

Date

 

Sterilization Time (Mins)

 

Operator Id

 

Pre Vacuum?

 

Time Start

 

No. of Vacuums

 

Vacuum No.

Temperature o C / Vacuum (psia)

No. of Power Failures

 

1

 

End Time / Date

 

2

 

Power Consumed KWhr

 

3

 

Process Result

 

Printed On: 17.7.2011     

END OF REPORT 

ð  Note: This is summary report of last 5 cycle runs saved in the controller. This can be retrieved and printed from Main Menu 

Design & Specifications Subject to Change Without Notice

Order Code & Other Details

 

Available in Types

Class

“S”

“B”

Air Removal

Pressure Pulse

Vacuum

No. of programs

1

6

1

6

Order Code (no drying)

_S_1P_W

_S_6P_W

_B_1P_W

_B_6P_W

Order Code (with drying)

_S_1P_WD

_S_6P_WD

_B_1P_WD

_B_6P_WD

User Manual Doc Num.

MANUAL_ HCA02

 
Copyright © 2009 PUNEET INDUSTRIES. All rights reserved.